Constant voltage (CV) pulse charging is the most cost-effective solution

Overview

Rechargeable energy storage capacitors have attracted worldwide attention due to their flexibility, low maintenance requirements and low total cost.

For compact applications, traditional electrolytic capacitors are an environmentally friendly alternative and offer a wide voltage range. But with output requirements exceeding a few hundred milliwatts, they quickly reach the energy storage limit.

Electric double layer capacitors (EDLC) provide high power, high energy density and long operating life, but like batteries, they operate at lower voltages. Electronic systems require a balance between these technologies, which has the advantages of both conventional and double-layer capacitors without its drawbacks. Hybrid ENYCAPTM 196 HVC capacitors provide this capability. To get the most out of your product, you must use a reliable charging solution. This paper points out that constant voltage (CV) pulse charging is the most cost-effective solution.

Hybrid capacitor technology and properties

The hybrid system combines electrostatic energy storage and inductive energy storage methods, making it possible to achieve faster battery charging speeds. The power density of a hybrid capacitor system can easily exceed the battery and the energy density is significantly higher than that of a double layer capacitor.

Due to the use of inductive energy storage methods, hybrid capacitors have a narrow operating voltage range similar to batteries. While this voltage stability is beneficial in many applications, care must be taken in capacitor voltage and current management to maintain optimum performance over long operating life.

Never exceed the maximum cell voltage. Therefore, in order to achieve the longest life, power management must ensure that the operating voltage is absolutely accurate within the specified millivolt range.

Constant voltage (CV) pulse charging is the most cost-effective solution

Also consider that the current flowing through the hybrid capacitor is partially related to the inductive conversion process. Since these processes require a certain amount of time, the maximum allowable current must be maintained for a period of time during charging and discharging.

The self-discharge of the hybrid capacitor is significantly lower than that of the electric double layer capacitor. For example, the self-discharge level of ENYCAP 196 HVC is less than 5%/day.

Since the inductive energy storage process always includes some material conversion, it is obviously necessary to avoid overcharging. Even though the ENYCAP 196 HVC has short-term tolerance in this respect, it must be considered that even if there is no suitable control measure for a long period of time, even a low charging current will overcharge the capacitor.

Hybrid capacitors have better cycle life performance than batteries. For example, the ENYCAP 196 HVC can achieve more than 50,000 cycles.

Mercury Slip Ring

A slip ring is an electromechanical device that allows electricity and data to pass through a rotating assembly. A mercury slip ring uses liquid mercury as the electrically conductive element inside the rotating assembly, as opposed to traditional carbon brushes. Mercury is a better conductor of electricity than carbon, and it also has a very low contact resistance. This makes it an ideal choice for applications that require high-speed data transmission or where reliability is critical. Mercury slip rings are used in a variety of industries, including medical technology, aerospace, and defense.


Why do we choose a mercury slip ring?

A slip ring is an electromechanical device that allows electrical current to pass between rotating objects. Slip rings are often used in applications where a cable or connector would otherwise twist and tangle as the object rotates. There are many different types of slip rings, but one of the most common is the mercury slip ring. Mercury slip rings offer several advantages over other types of slip rings, including high reliability, low maintenance, and long life. Here are three reasons why we choose a mercury slip ring:


1. Reliability: Mercury is an extremely reliable material, and mercury slip rings are among the most reliable types of slip rings available. Mercury has a very low failure rate, and it is not affected by changes in temperature or humidity. This makes mercury slip rings ideal for critical applications where reliability is essential.


2. Low Maintenance: Mercury slip rings require very little maintenance. Because mercury is a very inert substance, it does not corrode or generate any corrosive gases that would affect its reliability. Mercury slip rings do not require any lubrication, and they can operate in a wide range of temperatures and environments.


3. Economical Mercury slip rings have a lifetime cost advantage over other types of slip rings as well. Generally speaking, mercury slip rings are approximately 25% more expensive per kilowatt than other types of slip rings. However, because they require less maintenance and have a greater degree of reliability than other types of slip rings, they will save you money over the lifetime of your equipment.

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Dongguan Oubaibo Technology Co., Ltd. , https://www.sliprobs.com